DMS On-line Monitoring System
for Life of Machining Tool
Independently developed by Taiwan & Patented
- The feature comparison model is established quickly and easily by using the vibration acceleration data of a complete processing process.
- Monitoring conditions can be switched in real time according to different machining parameters or cutting tools.
- A monitoring threshold value can be set for the output difference factor can be set for real-time alarm.
- Light signals are used to remind the staff on the spot to take effective troubleshooting measures for abnormal processing conditions.
- The collection of pointer data of single difference factor can be applied to big data analysis and the practice of artificial intelligence.
- Collection and storage of comparison pointer data for the establishment of automatic detection mechanism for abnormal conditions can achieve intelligent learning of machine
- Instant detection during processing is helpful for enhancing machine utilization.
- Intelligent establishment of difference comparison model for easy operation.
- Differentiation diagram can present the abnormal conditions during processing specifically and are helpful in objective judgment.
- Intelligent learning abnormal states including life or breaking of cutting tool is different from the traditional judgment method and can reduce the possibillity of subjective misjudgment.
- The life of cutting tool can be estimated effectively according to the data regarding long-time cutting trend collected and deduced.
- Multiple signal interfaces are available to work with different kinds of CNC machines.
- The yield of finished products can be improved and the rejection rate can be reduced.
- The labor cost can be reduced greatly to achieve the target of Automated Industry 4.0.
- Utilization of the machine and the efficiency of batch production can be improved.
- Abnormal processing that may cause poor quality or machine damage.
- The cutting tool cost too high or the breaking or damage of cutting tool happens frequently.
- It is impossible to judge the time of changing the cutting tool instantly to produce the rejection rate high.
- The target is Industry 4.0 to achieve automated and intelligent monitoring and manufacturing.
software - So Friendly
The DMS(Dynamic Mechanical System) judge the life time of knife by factor and establish the management system.
Pass/fail - So Easy
After set threshold, operator can get alarm from software and lamp.
program - So Quickly
Operator can edit software program and threshold by single or multi parameter.